Contract Extrusion & Tooling Manufacturing

Plastic Extrusion Molding Services

Plasticpartsmfg engineers custom plastic profiles, solid rods, precision tubing, sheets, and co-extruded assemblies based in Shenzhen, China. From custom extrusion die fabrication to continuous batch production, we support product engineers, industrial OEMs, and procurement specialists with drawing-specified tolerances, stable linear dimensions, and complete post-extrusion fabrication.

Extrusion Processing Benchmarks

Cross-Sectional Tolerances
Down to ±0.10 mm (±0.004 in)
Supported Polymers
PVC, HDPE, PP, PC, ABS, PMMA, TPU
Secondary Fabrication
Punching, Slotting, In-line Taping, CNC Cut
Production Quantities
500 m pilot runs to full volume
Drawing Formats Accepted
STEP, STP, DXF, DWG, PDF
Tooling Lead Time: 12–18 Business Days First Article Approval Included

Engineering Capabilities & Die Tooling

Plasticpartsmfg manages the entire extrusion chain under rigorous quality control: from wire-EDM extrusion die fabrication and sizing calibrator design to dual-durometer co-extrusion and post-cut fabrication.

01

Custom Extrusion Die Tooling

Precision EDM-cut dies, vacuum sizing calibrators, and cooling tanks tuned to specific resin shrinkage and flow dynamics to prevent warpage and wall thickness variance.

  • • In-house DFM review before steel cutting
  • • Hardened tool steel for wear resistance
  • • Die trial sample submission with CMM reports
02

Dual & Multi-Material Co-Extrusion

Seamlessly unite rigid structural backings with flexible sealing lips, multi-color indicators, or UV-resistant cap layers in a single, un-delaminated continuous profile.

  • • Rigid PVC + Flexible PVC combinations
  • • Polypropylene (PP) + Santoprene / TPE seals
  • • Acrylic / PC clear caps with matte diffusers
03

Downstream In-Line Operations

Eliminate manual post-processing costs. Our extrusion lines integrate precision automated cutting, online rotary punching, adhesive tape lamination, and batch markings.

  • • Automatic high-speed guillotine & saw cutting
  • • In-line pressure-sensitive adhesive (PSA) taping
  • • Consecutive part numbering & laser coding
Process Catalog

Extrusion Solutions & Category Index

Review our specialized profile, tubing, sheet, and co-extrusion solutions below. Each profile group features custom material formulations, sizing tolerances, and production capabilities.

Common Extrusion Polymers & Properties

Material selection directly governs extrusion melt flow, surface finish, UV resistance, and profile rigidity. We process both utility resins and high-performance engineering thermoplastics:

Resin Grade Key Mechanical Characteristics Standard Applications Linear Tolerance Band
Rigid PVC (uPVC) High stiffness, flame retardant (UL94 V-0), chemical resistance Cable conduits, window trims, electrical raceways ±0.12 mm
HDPE / LDPE Impact strength, low friction coefficient, moisture barrier Fluid transport tubing, guide rails, conveyor strips ±0.18 mm
Polycarbonate (PC) Optical clarity, high heat resistance, shatter resistance LED diffusers, light fixtures, sight glasses ±0.10 mm
ABS Dimensional stability, cosmetic finish, impact resilience Appliance trims, structural profiles, internal brackets ±0.15 mm
Flexible PVC / TPE / TPU Elastomeric recovery, variable shore hardness (55A–90A) Gaskets, edge protectors, automotive door seals ±0.25 mm
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Need customized compounds? We supply UV stabilizers for outdoor installations, anti-static grades for electronics manufacturing, custom Pantone/RAL color matching, and food-compliant or REACH-verified plastic materials upon engineering request.

Direct Engineering Quotation

Submit Extrusion Drawings & Specs

Upload cross-sectional 2D drawings (DWG, DXF, or PDF) along with 3D models (STEP). Our engineering team in Shenzhen evaluates die tooling feasibility, recommended draw down ratios, gate locations, and per-meter costs within 24 business hours.

Drawing Feasibility & DFM Feedback

We analyze uniform wall thickness, radius guidelines, and hollow chambers to optimize cooling rates and cut tooling expense.

Tooling + Part Unit Cost Transparency

Quotes detail die/calibrator tooling NRE fees, sample approval terms, per-meter pricing, and production lead times.

Export Crating & Global Logistics

Custom rigid packaging, bundle banding, and carton/pallet crating built specifically to protect linear profiles during air or sea transit.

Request a Project Quotation